Abstract: (64 Views)
In this study, Ni-Co-CeO2 nanocomposite coatings were deposited on copper substrates via a sol-enhanced electrodeposition method. Cerium oxide nanoparticles were synthesized using cerium chloride precursor and HMTA as a precipitating agent at 70 °C and subsequently added to a Watts bath containing nickel and cobalt ions. An investigation of the effect of deposition current density (10 to 30 mA.cm-2) revealed that increasing the deposition current density reduced the cerium oxide content in the coating from 12.2 to 7.1 wt%. SEM images confirmed a morphological transformation from an acicular structure to a fine-grained microstructure with surface heterogeneity in the presence of the nanoparticles. XRD results further demonstrated grain refinement induced by the CeO2 reinforcing phase. Electrochemical evaluations in 1 M KOH solution showed that the sample deposited at a current density of 20 mA.cm-2 exhibited the highest performance, with a discharge time of 92 seconds (a 77% improvement compared to the particle-free sample) and optimal charge transfer resistance. This enhanced performance is attributed to a favorable balance between the electrical conductivity of the metallic matrix and the catalytic activity of the cerium oxide nanoparticles. The findings of this investigation substantiate the efficacy of the sol-enhanced method in designing advanced electrodes for energy systems.
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Highlights
- Ni–Co–CeO2 nano-composite coatings were successfully fabricated via a sol-enhanced electrodeposition method using HMTA as a precipitating agent.
- Increasing current density from 10 to 30 mA.cm-2 decreased CeO2 incorporation from 12.2 wt% to 7.1 wt% while slightly increasing Ni and Co contents.
- CeO2 nanoparticles induced grain refinement, transformed the acicular Ni–Co morphology into a fine-grained heterogeneous structure, and promoted the formation of FCC Ni phases within the HCP Co matrix.
- The coating deposited at 20 mA.cm-2 exhibited optimal electrochemical performance, delivering a discharge time of 92 seconds (a 77% improvement over the particle-free Ni–Co alloy).
- CeO2 acted as an active co-catalyst via Ce3+/Ce4+ redox couples, resolving oxidation peaks (0.265 V and 0.321 V) and reducing peak potential separation (ΔEp) to 0.148 V.
- Increasing current density systematically reduced bulk resistance (Rp) from 11,024 to 2,216 Ω.cm-2 by minimizing the semiconducting CeO2 phase while enhancing surface porosity and active surface area.
- An optimal balance between metallic conductivity (Ni–Co matrix) and catalytic activity (CeO2 nanoparticles) was achieved at 20 mA.cm-2, maximizing charge storage and transfer kinetics.